PSA Nitrogen Generator: Reliable On-Site Nitrogen Production
about NITROBERG®
At BERG GaseTech GmbH, we specialise in providing advanced PSA Nitrogen Generators for on-site nitrogen production. Our generators leverage the innovative Pressure Swing Adsorption (PSA) technology to deliver a reliable and cost-effective solution for industries requiring high-purity nitrogen. Made-in-Germany.
Nitrogen from 1.4 Nm³/h – 1,057 Nm³/h
Nitrogen purity of 97% up to 99.9999%
How PSA Nitrogen Generators Work
PSA Nitrogen Generator: Reliable On-Site Nitrogen Production
Key Features of Our PSA NITROBERG Nitrogen Generators
1. Customised Solutions:
Tailored to Your Industry Needs. We understand that different industries have unique nitrogen requirements. We can customise our generators to meet the specific demands of your business, ensuring optimal performance.
2. High Purity Nitrogen:
Our N2 gas generators produce pure and clean nitrogen, ideal for applications requiring high purity nitrogen gas. They are especially good for applications where even a small amount of oxygen or contaminants is a concern.
3. Energy Efficiency:
Our generators efficiently use energy to produce a lot of nitrogen while consuming less energy, resulting in affordable operation.
4. Reliability:
We build our generators to last, include robust construction and quality components for reliability, ensuring minimal downtime and a consistent supply of nitrogen.Industries Served
- Manufacturing: Improve efficiency and reduce costs in your manufacturing processes.
- Electronics: Ensure the integrity of electronic components with high-purity nitrogen.
- Food and Beverage: Preserve freshness and quality in food packaging and processing.
- Chemical Industry: Enhance safety and control in chemical processes.
- Medical: Provide a reliable source of nitrogen for medical applications.
5. Benefits:
- Plug and Play, simple/constant oxygen supply.
- Constant measurement of oxygen purity.
- Savings from the inaugural minute..
- Low-maintenance, and compact design.
- Longest Lifetime of High quality Carbon Molecular Sieve.
- Less Compressed air and Low energy cost.
- Made in Germany
NITROGEN Packages
Compressed Air Specification:
- Temperature range: +5 to +40ºC
- Air Compressor quality: ISO 8573.1, Class 1: dirt and oil, better than Class 4 water; PDP: +3ºCtd
The Complete Nitrogen Plant, Skid Mounted
- Compressed Air Station
- Air treatment to ISO 8573-1 Class 1.4.1
- Compressed Air Buffer Tank
- PSA Nitrogen Generator, NITROBERG®
- Product Nitrogen Tank
- Boosting Station / Cylinder Filling Station
Ambient Conditions
- Temperature range: +5ºC to +40ºC
- Operating pressure: 10 bar
- Electrical connection: 110-230 V/60-50 Hz
- Noise level: from 55 to max. 78 dB(A)
Why Choose BERG GaseTech GmbH for PSA Nitrogen Generators?
- Expertise: Benefit from our years of experience in nitrogen generation technology.
- Tailor-Made Solutions: Customize your nitrogen generation system to fit your specific needs.
- Dedicated Support: Our customer support team is ready to assist with inquiries or issues.
- Made in Germany: we proudly made our generator with high quality components and perfect design in Germany.
- Quality Assurance: Rigorous testing and quality control measures ensure the reliability and performance of our PSA Nitrogen Generators.
Application Fields for Nitrogen Generators:
- FOOD & BEVERAGE
- LASER CUTTING INDUSTRY
- ELECTRONIC & SOLDERING
- NITROGEN IN PACKAGING
- VEGETABLE OILS
- CHEMICALS INDUSTRY
- PLASTICS INDUSTRY
- AVIATION INDUSTRY
- OIL & GAS INDUSTRY
- PHARMACEUTICAL INDUSTRY
- Mass Spectrometry & LC-MS
- SHIPPING INDUSTRY
- FIRE PROTECTION
Ready to implement a reliable on-site nitrogen generation solution? Contact our sales team today to discuss your PSA Nitrogen Generator needs. We look forward to providing a solution that enhances your efficiency.
Technical Data of PSA Nitrogen Generator NITROBERG®
| Model | Nitrogen Purity Quality grade Residual O2(PPM) | 97% – – | 98% – – | 99% 2.0 10000 | 99.5% 2.5 5000 | 99.9% 3.0 1000 | 99.99% 4.0 100 | 99.995% 4.5 50 | 99.999% 5.0 10 |
NITROBERG® 500 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 17.3 39.8 90 150 | 14.9 34.3 90 150 | 12.6 32.8 90 150 | 9.2 26.7 90 150 | 5.1 18.4 90 150 | 2.8 14.3 90 150 | 2.1 12.0 90 150 | 1.4 9.7 90 150 |
| NITROBERG® 600 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 25.9 59.6 90 150 | 22.6 52.0 90 150 | 18.1 47.1 90 150 | 13.4 38.9 90 150 | 7.2 25.9 90 150 | 3.9 19.9 90 150 | 2.9 16.5 90 150 | 2.1 14.5 90 150 |
| NITROBERG® 700 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 37.3 85.8 1500 250 | 33.6 77.3 150 250 | 27.3 71.0 150 250 | 20.8 60.3 150 250 | 11.6 41.8 150 250 | 6.1 31.1 150 250 | 4.5 25.7 150 250 | 3.1 21.4 150 250 |
| NITROBERG® 800 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 49.6 114.1 150 250 | 44.6 102.6 150 250 | 36.3 94.4 150 250 | 27.6 80.0 150 250 | 15.4 55.4 150 250 | 8.2 41.8 150 250 | 5.9 33.6 150 250 | 4.1 28.3 150 250 |
| NITROBERG® 900 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 59.3 136.4 350 750 | 53.3 122.6 350 750 | 46.1 119.9 350 750 | 37.4 108.5 350 750 | 23.0 82.8 250 500 | 11.6 59.2 250 500 | 8.7 49.6 250 500 | 5.7 39.3 250 500 |
| NITROBERG® 1000 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 83.2 191.4 750 1,000 | 75.2 173.0 750 1,000 | 63.4 164.8 750 1,000 | 51.5 149.4 750 1,000 | 37.2 122.8 500 1,000 | 23.4 110.0 500 1,000 | 16.6 86.3 500 1,000 | 5.7 39.3 |
| NITROBERG® 1100 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 115.8 223.6 750 1,000 | 97.2 205.9 750 1,000 | 79.2 195.2 750 1,000 | 67.3 157.4 750 1,000 | 47.7 129.7 750 1,000 | 27.6 108.2 750 1,000 | 20.8 90.2 750 1,000 | 14.1 94.5 750 1,000 |
| NITROBERG® 1200 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 139.9 321.8 750 1,000 | 127.8 321.8 750 1,000 | 107.7 280.0 750 1,000 | 87.5 253.8 750 1,000 | 63.2 208.6 750 1,000 | 39.6 186.1 750 1,000 | 28.2 146.6 750 1,000 | 18.1 115.8 750 1,000 |
| NITROBERG® 1300 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 212.9 489.7 1,500 2,500 | 186.1 428.0 1,500 2,000 | 141.6 428.0 1,500 2,000 | 118.9 344.8 1,500 2,000 | 89.5 295.4 1,000 1,500 | 50.0 235.0 1,000 1,500 | 38.1 198.1 1,000 1,500 | 26.2 167.7 1,000 1,500 |
| NITROBERG® 1400 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 304.9 701.3 2,000 3,000 | 267.3 614.8 2,000 3,000 | 209.9 545.7 2,000 3,000 | 181.7 526.9 2,000 3,000 | 126.7 418.1 1,500 2,000 | 73.4 345.0 1,500 2,000 | 55.4 288.1 1,500 2,000 | 37.6 240.6 1,500 2,000 |
| NITROBERG® 1500 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 367.3 844.8 3,000 4,000 | 319.8 844.8 3,000 4,000 | 239.6 623.0 3,000 4,000 | 198.9 576.8 3,000 4,000 | 149.5 493.4 2,000 3,000 | 88.7 416.9 2,000 3,000 | 66.9 347.9 2,000 3,000 | 45.8 293.1 2,000 3,000 |
| NITROBERG® 1600 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 441.2 1,014.8 4,000 6,000 | 382.9 880.7 4,000 6,000 | 287.5 747.5 4,000 6,000 | 238.6 691.9 4,000 6,000 | 179.6 592.7 3,000 4,000 | 106.5 500.6 3,000 4,000 | 81.1 421.7 3,000 4,000 | 55.1 352.6 3,000 4,000 |
| NITROBERG® 1700 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 536.8 1,234.6 4,000 6,000 | 462.4 1,063.5 4,000 6,000 | 346.5 900.9 4,000 6,000 | 288.2 835.8 4,000 6,000 | 224.6 741.2 3,000 4.000 | 128.4 603.5 3,000 4,000 | 94.9 493.5 3,000 4.000 | 64.4 412.2 3,000 4.000 |
| NITROBERG® 1800 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 694.9 1,598.3 5,000 8,000 | 606.8 1,395.6 5,000 8,000 | 459.6 1,195.0 5,000 8,000 | 378.8 1,098.5 5,000 8,000 | 295.8 976.1 3.000 6.000 | 167.2 785.8 3.000 6.000 | 122.6 637.5 3.000 6.000 | 85.1 544.6 3.000 6.000 |
| NITROBERG® 1900 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 894.6 2,057.6 6,000 9,000 | 777.4 1,788.0 6,000 9,000 | 575.7 1,496.8 6,000 9,000 | 478.6 1,387.9 6,000 9,000 | 359.7 1,187.0 4,000 9,000 | 213.8 1,004.9 4,000 9,000 | 161.6 840.3 4,000 9,000 | 109.8 702.7 4,000 9,000 |
| NITROBERG® 2000 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 1,057.7 2,432.7 6,000 10,000 | 921.1 2,118.5 6,000 10,000 | 689.4 1,792.4 6,000 10,000 | 572.8 1,661.1 6,000 10,000 | 435.5 1,436.5 4,000 10,000 | 259.8 1,221.1 4,000 10,000 | 192.6 1,001.5 4,000 10,000 | 133.6 855.6 4,000 10,000 |
What is the best choice between PSA and membrane nitrogen generator?
Regarding nitrogen generation solutions, I wanted to provide you a comprehensive overview of the advantages of PSA nitrogen generators compare to nitrogen membrane solutions. Understanding these benefits will help you make an informed decision for your specific requirements.
the advantage of our PSA technologies compare to membrane generators:
- Higher Purity: NITROBERG PSA nitrogen generators can produce nitrogen with higher purity levels compared to nitrogen membrane solutions. PSA systems can make nitrogen with purity levels from 97% to 99.999%.
- This makes them great for applications requiring extremely pure nitrogen. In contrast, Membrane solutions can only reach up to 99.5% purity. On the other hand, Membrane solutions can only achieve up to 99.5% purity.
- Lower Operating Cost: A PSA nitrogen generator has a lower initial investment cost compared to a membrane nitrogen generator. Additionally, it also offers lower operating costs, especially for applications that need high purity nitrogen. This cost advantage becomes more significant over time, especially in scenarios with high nitrogen consumption.
- Adjustable Purity: PSA nitrogen generators offer the flexibility to adjust the purity of the nitrogen produced based on the specific requirements of the application. Industries that require different purity levels for various processes find this adjustability useful.
- PSA systems are effective in fluctuating gas conditions. This makes them reliable in locations where the demand for nitrogen or gas composition can change. PSA systems are dependable in places where the need for nitrogen or gas composition may vary. They can adapt to variations in flow rate, pressure, and composition, ensuring a consistent nitrogen supply.
- PSA nitrogen generators are ideal for industries requiring large amounts of nitrogen, such as food packaging, electronics manufacturing, and chemical processing. They can handle high flow rates, making them ideal for these applications. Industries that require a large volume of nitrogen find PSA nitrogen generators particularly useful.
- PSA nitrogen generators operate using only compressed air, eliminating the need for electricity or other gases. This independence can be advantageous in remote locations or areas with unreliable power sources.
- Longer Service Life: NITROBERG® PSA nitrogen generators generally have a longer service life compared to membrane systems. PSA systems can last over 10 years with proper maintenance, giving a reliable nitrogen supply and minimal downtime.
In summary, NITROBERG® PSA nitrogen generators offer numerous benefits compared to nitrogen membrane solutions. In short, NITROBERG® PSA nitrogen generators are better than nitrogen membrane solutions. They offer higher purity levels, lower operating costs, and lower capital costs.
The purity levels are adjustable and they perform well in different conditions. They are suitable for high flow rates and do not rely on external utilities. Additionally, they have a longer service life, making them the preferred choice for many applications.
This makes them the preferred choice for many applications. I trust this information addresses your queries adequately.
What are the advantages of investing in a PSA nitrogen generator for industrial applications?
Investing in a PSA nitrogen generator offers numerous benefits for industrial operations. It provides a reliable and continuous nitrogen supply, reducing dependence on external suppliers. Additionally, it eliminates the need for purchasing nitrogen gas cylinders, leading to significant cost savings over time. Customers often offset the nitrogen generator price with the long-term savings they achieve through on-site nitrogen generation.
Furthermore, PSA nitrogen generators ensure high-purity nitrogen production, which is crucial for various industrial processes such as GC chromatography. Overall, integrating a PSA nitrogen generator into industrial setups enhances efficiency, productivity, and cost-effectiveness.
How does a nitrogen compressor contribute to nitrogen production?
A nitrogen compressor is necessary for nitrogen generation systems. It compresses atmospheric air, which contains about 78% nitrogen gas. The air is compressed and then processed in a system. The system removes nitrogen molecules using methods such as pressure swing adsorption (PSA) or membrane separation.
The system generates nitrogen gas and then stores it in nitrogen cylinders or uses it directly for various applications. Nitrogen compressors are essential components of nitrogen generation setups, ensuring efficient and continuous nitrogen production to meet the demands of industrial processes.
Consider what factors when purchasing a nitrogen gas generator.
Before buying a nitrogen gas generator, it’s important to consider factors like performance and cost. The nitrogen generator’s capacity and output purity are important factors to consider for specific industrial applications.
The capacity refers to how much nitrogen the generator can produce. The output purity refers to how pure the nitrogen produced is. Both factors play a crucial role in determining if the generator is suitable for a particular industrial application.
Consider the long-term cost savings of buying a nitrogen generator instead of nitrogen gas from vendors. Investing in a nitrogen generator can save you money over time.
You won’t have to purchase nitrogen gas from outside vendors if you have a nitrogen generator. This can lead to significant cost savings in the future. Furthermore, you should assess the reliability and durability of the generator, along with the availability of maintenance and technical support services.
When choosing a system, consider factors beyond cost. Other important factors include space needs, energy efficiency, and compatibility with current industrial systems. Businesses can select a nitrogen gas generator that meets their requirements and boosts their profits by considering certain factors.
These factors include the size of the generator, the purity of the nitrogen produced, and the cost of operation. By carefully evaluating these factors, businesses can make an informed decision that will benefit their bottom line. Ultimately, choosing the right nitrogen gas generator can lead to increased efficiency and cost savings for the business.
