PSA Nitrogen Generator: Reliable On-Site Nitrogen Production
NITROGEN Packages
Compressed Air Specification:
- Temperature range: +5 to +40ºC
- Air Compressor quality: ISO 8573.1, Class 1: dirt and oil, better than Class 4 water; PDP: +3ºCtd
The Complete Nitrogen Plant, Skid Mounted
- Compressed Air Station
- Air treatment to ISO 8573-1 Class 1.4.1
- Compressed Air Buffer Tank
- PSA Nitrogen Generator, NITROBERG®
- Product Nitrogen Tank
- Boosting Station / Cylinder Filling Station
Ambient Conditions
- Temperature range: +5ºC to +40ºC
- Operating pressure: 10 bar
- Electrical connection: 110-230 V/60-50 Hz
- Noise level: from 55 to max. 78 dB(A)
At BERG GaseTech GmbH, we specialize in providing advanced PSA Nitrogen Generators for efficient on-site nitrogen gas production.
Our nitrogen gas generators utilize innovative Pressure Swing Adsorption (PSA) technology to ensure a reliable and cost-effective supply of high-purity nitrogen.
Proudly made in Germany, our generators deliver superior performance for industries needing high-purity nitrogen gas, including electronics, food and beverage, and medical applications.
How PSA Nitrogen Generators Work
Key Features of Our PSA NITROBERG Nitrogen Generators
- Customized Solutions: Our nitrogen generators are tailored to your industry needs. We understand that different industries have unique nitrogen requirements, so we customize our generators to meet the specific demands of your business, ensuring optimal performance and efficiency.
- High Purity Nitrogen: Our N2 gas generators produce pure and clean nitrogen, ideal for applications requiring high purity nitrogen gas. These generators are particularly effective for applications where even a small amount of oxygen or contaminants can be detrimental, ensuring the highest levels of nitrogen purity.
- Energy Efficiency: Our generators are designed to efficiently use energy to produce a large volume of nitrogen while consuming less power. This results in cost-effective operation and significant energy savings, making our PSA nitrogen generators a smart choice for continuous nitrogen production.
- Reliability: Built to last, our nitrogen generators feature robust construction and high-quality components for long-term reliability. This ensures minimal downtime and a consistent supply of nitrogen, crucial for various industrial applications.
Industries we serve:
- Manufacturing: Improve efficiency and reduce costs in manufacturing processes with a reliable nitrogen supply.
- Electronics: Ensure the integrity of electronic components with high purity nitrogen, preventing oxidation and enhancing product quality.
- Food and Beverages: Preserve freshness and quality in food packaging and processing by using high purity nitrogen gas to create an inert atmosphere.
- Chemical Industry: Improve safety and control in chemical processes with a consistent supply of nitrogen gas for inerting, blanketing, and purging.
- Medical: Provide a reliable source of nitrogen for medical applications, ensuring patient safety and maintaining the integrity of medical products.
Benefits:
Plug and Play: Simple, constant nitrogen supply with easy installation.
Oxygen Purity Measurement: Constant measurement of nitrogen purity to ensure consistent quality.
Cost Savings: Achieve savings from the inaugural minute of operation with efficient nitrogen production.
Low Maintenance: Compact design with low maintenance requirements, reducing operational costs and downtime.
Long Lifespan: High-quality carbon molecular sieve ensures the longest lifetime for nitrogen production.
Efficiency: Less compressed air required, resulting in low energy costs and efficient operation.
Made in Germany: High-quality German engineering ensures reliable and durable nitrogen generators, trusted worldwide.
Why Choose BERG GaseTech GmbH for PSA Nitrogen Generators?
Expertise:
Benefit from our extensive experience in nitrogen generation technology.
With years of expertise, BERG GaseTech GmbH provides advanced PSA nitrogen generators that utilize pressure swing adsorption (PSA) for efficient nitrogen separation from compressed air. Our deep understanding of the technology ensures top-tier solutions tailored to your needs.
Tailor-Made Solutions:
Customize your nitrogen generation system to fit your specific requirements.
We offer flexible solutions designed to meet the unique demands of various industries, ensuring optimal performance. Our nitrogen generators can be adjusted for different nitrogen purity levels and flow rates, making them suitable for a wide range of applications.
Dedicated Support:
Our customer support team is always ready to assist with inquiries or issues. From installation to maintenance, we provide comprehensive support to ensure your PSA nitrogen generator operates smoothly and efficiently. Our dedicated team is committed to ensuring your satisfaction and the seamless operation of your nitrogen generation system.
Made in Germany:
Our nitrogen generators are proudly made in Germany, featuring high-quality components and precision engineering. This ensures durability and reliability, providing you with a robust and dependable solution. The German engineering excellence in our products guarantees long-lasting performance and high operational standards .
Quality Assurance:
Rigorous testing and quality control measures guarantee the reliability and performance of our PSA nitrogen generators.
Each generator undergoes stringent checks to ensure it meets the highest standards of nitrogen purity and efficiency. Our commitment to quality ensures that you receive a product that is both reliable and efficient, capable of meeting your nitrogen generation needs effectively .
Application Fields for Nitrogen Generators:
- Food & Beverage: Ensure product quality and extend shelf life by using high purity nitrogen gas for inerting, packaging, and preservation processes.
- Laser Cutting Industry: Utilize nitrogen gas for laser cutting to achieve clean cuts and prevent oxidation on metal surfaces.
- Electronics & Soldering: Protect sensitive electronic components from oxidation during soldering processes with high purity nitrogen.
- Nitrogen in Packaging: Use nitrogen gas to create an inert atmosphere in packaging, maintaining product freshness and preventing spoilage.
- Vegetable Oils: Prevent oxidation and preserve the quality of vegetable oils by using nitrogen gas during storage and processing.
- Chemicals Industry: Enhance safety and control in chemical processes by using nitrogen gas for inerting, blanketing, and purging.
- Plastics Industry: Improve production processes and product quality in the plastics industry with high purity nitrogen gas.
- Aviation Industry: Use nitrogen gas for inerting fuel tanks, reducing the risk of fire and improving safety.
- Oil & Gas Industry: Employ nitrogen gas for purging, pipeline pressure testing, and inerting to ensure safety and efficiency in oil and gas operations.
- Pharmaceutical Industry: Maintain a controlled environment for manufacturing and storing pharmaceuticals with high purity nitrogen gas.
- Mass Spectrometry & LC-MS: Ensure accurate and reliable results in analytical applications using high purity nitrogen gas.
- Shipping Industry: Utilize nitrogen gas for fire suppression and inerting cargo holds to enhance safety during transportation.
- Fire Protection: Implement nitrogen gas systems for fire suppression in various industries to protect valuable assets and infrastructure.
Ready to implement a reliable on-site nitrogen generation solution? Contact our sales team today to discuss your PSA Nitrogen Generator needs. We look forward to providing a solution that enhances your efficiency.
Technical Data of PSA Nitrogen Generator NITROBERG®
| Model | Nitrogen Purity Quality grade Residual O2(PPM) | 97% – – | 98% – – | 99% 2.0 10000 | 99.5% 2.5 5000 | 99.9% 3.0 1000 | 99.99% 4.0 100 | 99.995% 4.5 50 | 99.999% 5.0 10 |
| NITROBERG® 500 | N2, Nm3/h Comp.air, Nm3/h | 17.3 39.8 | 14.9 34.3 | 12.6 32.8 | 9.2 26.7 | 5.1 18.4 | 2.8 14.3 | 2.1 12.0 | 1.4 9.7 |
| NITROBERG® 600 | N2, Nm3/h Comp.air, Nm3/h | 25.9 59.6 | 22.6 52.0 | 18.1 47.1 | 13.4 38.9 | 7.2 25.9 | 3.9 19.9 | 2.9 16.5 | 2.1 14.5 |
| NITROBERG® 700 | N2, Nm3/h Comp.air, Nm3/h | 37.3 85.8 | 33.6 77.3 | 27.3 71.0 | 20.8 60.3 | 11.6 41.8 | 6.1 31.1 | 4.5 25.7 | 3.1 21.4 |
| NITROBERG® 800 | N2, Nm3/h Comp.air, Nm3/h | 49.6 114.1 | 44.6 102.6 | 36.3 94.4 | 27.6 80.0 | 15.4 55.4 | 8.2 41.8 | 5.9 33.6 | 4.1 28.3 |
| NITROBERG® 900 | N2, Nm3/h Comp.air, Nm3/h | 59.3 136.4 | 53.3 122.6 | 46.1 119.9 | 37.4 108.5 | 23.0 82.8 | 11.6 59.2 | 8.7 49.6 | 5.7 39.3 |
| NITROBERG® 1000 | N2, Nm3/h Comp.air, Nm3/h | 83.2 191.4 | 75.2 173.0 | 63.4 164.8 | 51.5 149.4 | 37.2 122.8 | 23.4 110.0 | 16.6 86.3 | 5.7 39.3 |
| NITROBERG® 1100 | N2, Nm3/h Comp.air, Nm3/h | 115.8 223.6 | 97.2 205.9 | 79.2 195.2 | 67.3 157.4 | 47.7 129.7 | 27.6 108.2 | 20.8 90.2 | 14.1 94.5 |
| NITROBERG® 1200 | N2, Nm3/h Comp.air, Nm3/h | 139.9 321.8 | 127.8 321.8 | 107.7 280.0 | 87.5 253.8 | 63.2 208.6 | 39.6 186.1 | 28.2 146.6 | 18.1 115.8 |
| NITROBERG® 1300 | N2, Nm3/h Comp.air, Nm3/h | 212.9 489.7 | 186.1 428.0 | 141.6 428.0 | 118.9 344.8 | 89.5 295.4 | 50.0 235.0 | 38.1 198.1 | 26.2 167.7 |
| NITROBERG® 1400 | N2, Nm3/h Comp.air, Nm3/h | 304.9 701.3 | 267.3 614.8 | 209.9 545.7 | 181.7 526.9 | 126.7 418.1 | 73.4 345.0 | 55.4 288.1 | 37.6 240.6 |
| NITROBERG® 1500 | N2, Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel | 367.3 844.8 3,000 4,000 | 319.8 844.8 3,000 4,000 | 239.6 623.0 3,000 4,000 | 198.9 576.8 3,000 4,000 | 149.5 493.4 2,000 3,000 | 88.7 416.9 2,000 3,000 | 66.9 347.9 2,000 3,000 | 45.8 293.1 2,000 3,000 |
| NITROBERG® 1600 | N2, Nm3/h Comp.air, Nm3/h | 441.2 1,014.8 | 382.9 880.7 | 287.5 747.5 | 238.6 691.9 | 179.6 592.7 | 106.5 500.6 | 81.1 421.7 | 55.1 352.6 |
| NITROBERG® 1700 | N2, Nm3/h Comp.air, Nm3/h | 536.8 1,234.6 | 462.4 1,063.5 | 346.5 900.9 | 288.2 835.8 | 224.6 741.2 | 128.4 603.5 | 94.9 493.5 | 64.4 412.2 |
| NITROBERG® 1800 | N2, Nm3/h Comp.air, Nm3/h | 694.9 1,598.3 | 606.8 1,395.6 | 459.6 1,195.0 | 378.8 1,098.5 | 295.8 976.1 | 167.2 785.8 | 122.6 637.5 | 85.1 544.6 |
| NITROBERG® 1900 | N2, Nm3/h Comp.air, Nm3/h | 894.6 2,057.6 | 777.4 1,788.0 | 575.7 1,496.8 | 478.6 1,387.9 | 359.7 1,187.0 | 213.8 1,004.9 | 161.6 840.3 | 109.8 702.7 |
| NITROBERG® 2000 | N2, Nm3/h Comp.air, Nm3/h | 1,057.7 2,432.7 | 921.1 2,118.5 | 689.4 1,792.4 | 572.8 1,661.1 | 435.5 1,436.5 | 259.8 1,221.1 | 192.6 1,001.5 | 133.6 855.6 |
Advanced Features of our Nitrogen Generators
Why Choose Ultra High Purity Nitrogen?
Ultra High Purity Nitrogen: Achieving nitrogen purities of up to 99.9999%, this gas is ideal for applications requiring the highest purity levels, such as semiconductor manufacturing and laboratory research.
Advanced Membrane Technology
Nitrogen Membranes and Hollow Fiber Membranes: Utilize advanced membrane technology for the efficient separation of nitrogen from atmospheric air. Hollow fiber membranes offer a compact and efficient solution for generating nitrogen on-site.
Membrane Technology: Our nitrogen generators use cutting-edge membrane technology to ensure high efficiency and low operational costs.
Efficient Nitrogen Generation Process
Separation Process: Our PSA nitrogen generators utilize a sophisticated separation process to produce high purity nitrogen gas. This involves the use of process vessels and pressure swing adsorption technology.
Low Pressure Operation: Designed to operate at low pressure, our systems reduce energy consumption and operational costs.
Reliable and Continuous Supply
Continuous Supply: Our nitrogen generators are designed for continuous operation, ensuring a consistent supply of nitrogen gas for your applications.
Feed Air Management: Efficient management of feed air is critical to the performance of our nitrogen generation systems.
Practical and Space-Saving Design
Compact and Efficient: Our skid-mounted nitrogen plants save floor space and are easy to install and maintain.
High Flow Rates: Capable of handling high flow rates, our systems are ideal for large-scale industrial applications.
Safety and Quality
Fire Suppression and Safety: Utilize nitrogen for fire suppression systems to enhance safety in various industries.
Quality Assurance: Our generators are built to the highest standards, ensuring reliable performance and high purity levels.
FAQ – Frequently Asked Questions
Regarding nitrogen generation solutions, understanding the advantages of PSA nitrogen generators compared to nitrogen membrane solutions can help you make an informed decision for your specific requirements.
Here are the key benefits of our PSA technologies over membrane generators:
Higher Purity: NITROBERG® PSA nitrogen generators can produce nitrogen with higher purity levels, ranging from 97% to 99.999%, compared to nitrogen membrane solutions, which can only achieve up to 99.5% purity. This makes PSA systems ideal for applications requiring extremely pure nitrogen.
Lower Operating Cost: A PSA nitrogen generator typically has a lower initial investment cost and offers lower operating costs, especially for applications that require high purity nitrogen. This cost advantage becomes more significant over time with high nitrogen consumption.
Adjustable Purity: PSA nitrogen generators provide the flexibility to adjust the nitrogen purity based on specific application needs, making them useful for industries that require varying purity levels for different processes.
Effective in Fluctuating Conditions: PSA systems are reliable in locations where the demand for nitrogen or gas composition can change. They adapt to variations in flow rate, pressure, and composition, ensuring a consistent nitrogen supply.
High Capacity: PSA nitrogen generators can handle high flow rates, making them ideal for industries like food packaging, electronics manufacturing, and chemical processing.
Independence from External Utilities: PSA nitrogen generators operate using only compressed air, eliminating the need for electricity or other gases. This independence is advantageous in remote locations or areas with unreliable power sources.
Longer Service Life: NITROBERG® PSA nitrogen generators generally have a longer service life compared to membrane systems, often exceeding 10 years with proper maintenance, providing a reliable nitrogen supply and minimal downtime.
In summary, NITROBERG® PSA nitrogen generators offer higher purity levels, lower operating costs, adjustable purity, and a longer service life, making them the preferred choice for many applications.
Investing in a PSA nitrogen generator offers numerous benefits for industrial operations. It provides a continuous and reliable nitrogen supply, reducing dependence on external suppliers.
Eliminating the need for purchasing nitrogen gas cylinders leads to significant cost savings over time. The long-term savings often offset the initial investment.
PSA nitrogen generators ensure high-purity nitrogen production, crucial for various industrial processes, such as GC chromatography. Integrating a PSA nitrogen generator into industrial setups enhances overall efficiency, productivity, and cost-effectiveness.
A nitrogen compressor is crucial for nitrogen generation systems. It compresses atmospheric air, which contains about 78% nitrogen gas.
The compressed air is processed through systems like PSA or membrane separation to remove nitrogen molecules. The nitrogen gas generated is then stored in cylinders or used directly for various applications, ensuring efficient and continuous nitrogen production.
Nitrogen compressors are essential components, ensuring the necessary pressure for these processes to function effectively.
What factors should be considered when purchasing a nitrogen gas generator?
When buying a nitrogen gas generator, several factors should be considered. Evaluate the generator’s capacity (how much nitrogen it can produce) and output purity (how pure the nitrogen produced is).
Assess potential long-term cost savings from generating your nitrogen versus buying it from vendors, as investing in a generator can lead to significant savings over time.
Additionally, consider the generator’s reliability, durability, and the availability of maintenance and technical support services.
Space requirements, energy efficiency, and compatibility with existing systems are also critical factors. Evaluating these aspects helps businesses choose a nitrogen gas generator that meets their needs and enhances profitability.
The production capacity of a nitrogen generator varies widely depending on the model and specific application needs.
Typically, small-scale nitrogen generators can produce around 1.4 Nm³/h, while industrial-scale models can generate up to 1,057 Nm³/h.
The exact output depends on factors such as the purity level required, the type of technology used (PSA or membrane), and the specific design of the generator.
For instance, PSA nitrogen generators are known for their high capacity and efficiency, making them suitable for large-scale industrial applications where high volumes of nitrogen are necessary.
