Superior Engineering for High-Tech Applications

Manufactured in Germany, our nitrogen generators epitomize top-notch engineering and rigorous quality control, ensuring peak performance and reliability.

Benefits of our Gas Generators

• High Efficiency: Our PSA nitrogen generator systems deliver high efficiency, resulting in lower operational costs and significant energy savings. Suppliers and generators provide much lower operational costs.
• Durability: Built with durability in mind, our nitrogen generators require minimal maintenance and have a long operational life.
• Reliability: Ensures a consistent nitrogen supply without frequent downtime.
• Cost Savings: Avoid the costs and logistical challenges associated with purchasing and transporting nitrogen cylinders, leading to substantial savings over time.
• On-Site Production: Producing nitrogen gas on-site eliminates dependency on external suppliers and reduces the risk of supply chain disruptions.
• Economical and Reliable Solutions: Our generators provide a cost-effective and reliable alternative to traditional nitrogen supply methods.

Why Choose BERG Gasetech?

Choosing BERG Gasetech for your PSA nitrogen generation needs means partnering with a company that is dedicated to your success. We have years of experience in nitrogen generation technology, ensuring that you receive the latest and most efficient solutions.

Our nitrogen generators are built to last, providing you with a dependable and continuous nitrogen gas supply. We prioritize customer satisfaction and work closely with you to ensure that our solutions meet your expectations and requirements.

For more information about our nitrogen generators and how we can support your nitrogen generation needs, contact us today to discuss your specific requirements and receive a tailored solution that meets your operational goals.

Nitrogen Generators for High-Tech Applications

Pressure Swing Adsorption (PSA) nitrogen generators are widely used in the electronics and communication industry, playing a crucial role in various applications where a controlled and reliable nitrogen supply is essential. Nitrogen is utilized for processes that require an inert atmosphere, moisture control, and prevention of oxidation. Here’s a comprehensive overview of the application fields of PSA nitrogen generators in the electronics and communication industry:

Printed Circuit Board (PCB) Manufacturing

Wave Soldering and Reflow Soldering

Nitrogen is commonly used in wave soldering and reflow soldering processes to create inert atmospheres, preventing oxidation during the soldering of electronic components onto PCBs. A PSA nitrogen generator provides a continuous and controlled supply of nitrogen for these applications, contributing to high-quality solder joints. 

This nitrogen generator technology ensures that nitrogen gas is consistently available to meet the nitrogen needs of PCB manufacturing, enhancing the quality and reliability of the soldering process.

Solder Paste Printing

Nitrogen is employed in the solder paste printing process to improve the quality of printed solder paste on PCBs. PSA nitrogen generators assist in creating controlled atmospheres, enhancing the printing and subsequent soldering processes. By providing high purity nitrogen, these nitrogen generators ensure the nitrogen solution required for optimal solder paste performance. This results in cost savings and increased efficiency in PCB manufacturing.

Electronics Assembly and Testing

Inerting during Component Assembly

Nitrogen is used in the assembly of electronic components to create inert environments, preventing oxidation and ensuring the reliability of electronic devices. A PSA nitrogen generator contributes to maintaining a controlled atmospheres during assembly processes. 

The ability to produce nitrogen on-site provides manufacturers with their own nitrogen supply, reducing dependency on external sources and ensuring continuous operation. This leads to improved energy efficiency and a lower carbon footprint.

Testing Environments

Nitrogen is utilized to create controlled atmospheres in testing environments, especially for sensitive electronic components. A PSA nitrogen generator provides a reliable source of nitrogen for ensuring the accuracy and reliability of electronic testing. The use of high purity nitrogen helps in maintaining the integrity of test results, crucial for start verification and quality assurance in various industries.

Semiconductor Manufacturing

Laser Cutting and Marking

Nitrogen is used as an assist gas in laser cutting and marking processes for semiconductor wafers and components. A PSA nitrogen generator contributes to the creation of inert atmospheres, ensuring precise and high-quality laser processing. The nitrogen generator technology used in these systems employs carbon molecular sieves to remove oxygen molecules from compressed air, resulting in high purity nitrogen essential for semiconductor manufacturing.

Thin Film Deposition

Nitrogen is employed in thin film deposition processes, such as chemical vapor deposition (CVD) and physical vapor deposition (PVD). A PSA nitrogen generator provides a controlled nitrogen supply for creating inert atmospheres during these critical semiconductor manufacturing steps. The ability to maintain a consistent nitrogen generation process ensures minimal maintenance and cost-effective operation, vital for the high tech applications in this field.

Environmental Testing

Environmental Chambers

Nitrogen is used in environmental testing chambers to create controlled atmospheres for testing electronic devices under various conditions, including temperature and humidity. A PSA nitrogen generator contributes to maintaining the desired test environments, ensuring that electronic components are tested accurately and reliably. The use of membrane technology in these nitrogen gas generators helps in filtering other gases, providing high purity nitrogen necessary for precise testing.

Optoelectronics and Photonics

Inert Atmosphere for Optoelectronic Device Manufacturing

Nitrogen is used in the manufacturing of optoelectronic devices, such as lasers and LEDs, to create inert atmospheres and prevent the oxidation of sensitive materials. A PSA nitrogen generator supports the controlled atmospheres required for the production of high-quality optoelectronic components. The continuous operation and energy-efficient design of these nitrogen gas generators make them ideal for industrial applications in optoelectronics.

Moisture Control in Electronic Components

Moisture Prevention

Nitrogen is employed to displace and control moisture levels in electronic packaging and storage. PSA nitrogen generators contribute to creating dry environments that prevent the degradation of electronic components due to moisture. This nitrogen solution is essential for extending the shelf life of sensitive electronic devices, providing cost savings and reducing waste.

3D Printing and Additive Manufacturing

Powder Bed Fusion

In metal additive manufacturing processes like powder bed fusion, nitrogen is used to create inert atmospheres, preventing the oxidation of metal powders during printing. PSA nitrogen generators support the creation of controlled atmospheres for additive manufacturing applications. The ability to produce high purity nitrogen on-site ensures that manufacturers can meet their nitrogen needs efficiently and cost-effectively.

Electronics Cleanrooms

Cleanroom Environments

Nitrogen is used in cleanrooms for the production of sensitive electronic components. PSA nitrogen generators contribute to maintaining controlled atmospheres in cleanroom environments to prevent contamination and ensure the quality of electronic products. The use of membrane nitrogen gas generators in cleanrooms ensures that the air remains free of contaminants, providing a safe and efficient production environment.

Electronics Packaging and Storage

Inert Packaging

Nitrogen is employed for inert packaging of electronic components to prevent oxidation and ensure the longevity of sensitive devices during storage and transportation. PSA nitrogen generators provide a reliable source of nitrogen for controlled packaging applications. This helps in maintaining the purity and quality of packaged electronics, reducing the risk of damage and enhancing product reliability.

In summary, PSA nitrogen generators are integral to various applications within the electronics and communication industry, contributing to the production, assembly, testing, and protection of electronic components. Their use in creating controlled atmospheres, preventing oxidation, and controlling moisture levels enhances the reliability, quality, and performance of electronic devices and components. 

The benefits of on-site nitrogen generation include energy efficiency, cost savings, and reduced environmental impact, making PSA nitrogen generators a valuable asset in many industries.

Nitrogen Gas in Various Industrial Applications

Nitrogen gas is essential in various industrial applications, especially where high nitrogen purity is required. PSA generators utilize carbon molecular sieves to separate nitrogen molecules from compressed air, ensuring efficient nitrogen generation. This process is crucial for industries like food packaging, where modified atmosphere packaging relies on high purity nitrogen to extend shelf life and maintain product quality. 

The inert gas properties of nitrogen prevent oxidation and spoilage, making it invaluable in these applications. PSA generators are designed to use less energy compared to traditional methods, offering a cost-effective solution for on-site nitrogen generation. This not only reduces operational costs but also minimizes the environmental impact. 

Additionally, nitrogen gas is widely used in handling chemicals and as a liquid in various industrial processes, providing a versatile and reliable gas solution. By leveraging PSA technology, industries can achieve significant cost savings and enhance their efficiency while maintaining stringent quality standards.

Get Started with PSA Nitrogen Generators

Enhance your high-tech operations with our reliable on-site nitrogen generation solutions. Contact our sales team to discuss your high-purity nitrogen needs and elevate your high-tech processes to new levels of performance and reliability.