Nitrogen Generation Package: Pre-Assembled on the Skid, Ready to Run
Producing nitrogen on site means more than installing a generator. Compressed air, air treatment, dryer, buffer and control have to suit the application and be matched to one another. That is exactly what the package is: every component sized, mounted on one skid, pre-wired and factory-tested. Berg GaseTech manufactures the NITROBERG® PSA nitrogen generator Made in Germany, engineers the package around it, delivers it and services it. The remaining components come, if you wish, entirely from the BERG Group or from the manufacturers you prefer.
Your Individual Nitrogen Generation Package from One Source
A nitrogen generation package combines everything you need to produce nitrogen on-site into a single skid: a screw air compressor, water separation, compressed-air buffer, multi-stage filtration, a refrigeration or adsorption dryer, the PSA nitrogen generator itself, an N₂ storage vessel, and pressure and purity regulation. Instead of sourcing thirteen components from different suppliers and engineering the interfaces between them, you receive one pre-assembled system that connects to your power supply and runs.
The NITROBERG® PSA nitrogen generator at the heart of the package comes from Berg GaseTech, Made in Germany. The engineering around it is part of the deal: sizing, skid assembly, piping, controls, commissioning and service. For the remaining components the choice is yours. Compressor, dryer and filters can come entirely from the BERG Group, and units from other manufacturers can be integrated just as easily, including equipment already installed at your site. The condition is that the volume, pressure and quality of the compressed air suit the package, and Berg GaseTech agrees that with you beforehand. One order, one point of contact, one documentation set.
What’s Inside Your Nitrogen Package: Complete System with Arrangement
Click any component to see how it fits into the complete on-site nitrogen system.
- Screw Air Compressor (optional: KOMPBERG®)
- Water Separator with Bekomat
- Compressed Air Tank (wet)
- Pre-Filter (PUREBERG®)
- DRYBERG® Refrigeration or Adsorption Dryer
- Fine Filter
- Super Fine Filter (PUREBERG®, oil-free)
- Activated Carbon Tower
- Dust Filter
- Compressed Air Tank (dry)
- NITROBERG® PSA Nitrogen Generator (system core)
- Compressed Nitrogen Tank
- Flow / Pressure Regulator + Nitrogen Filter
Without a package, every one of these components is a separate sourcing decision: a supplier, a specification, an interface and an integration step. With a Berg plug-and-play skid, the full chain arrives pre-piped, pre-wired and factory-tested on a common base frame, ready to connect and commission. The PSA mechanism that produces the nitrogen itself is described in detail on the PSA nitrogen generator page.
Why a Plug-and-Play Package
Fast Deployment
A Berg package arrives on a single base frame with piping, wiring and control logic already installed and factory-tested. On-site commissioning by Berg GaseTech replaces months of in-house engineering with weeks of site preparation and start-up.
Single Skid Footprint
The complete system sits on one carbon-reinforced steel frame with aluminium floor plates and an integrated forklift slot. Instead of a component puzzle distributed across the plant room, you get a defined footprint, one electrical connection point and a clear hand-over interface.
One Point of Contact, Free Choice of Components
One order, one warranty, one documentation set for the entire package. The PSA generator always comes from Berg GaseTech; the components around it are your decision: entirely from the BERG Group or units of your choice. Either way Berg GaseTech matches compressor, dryer, filters and generator to each other, so interface discussions between vendors do not arise.
Documentation Pack Delivered
Every package ships with assembly drawings, P&ID scheme, plant description, electric and electronic consumer list, operation and maintenance manual, spare and wearing parts list, wiring diagrams and material evidence. Utility managers and OEM integrators receive the engineering record on day one, not three months later.
Ready for a plug-and-play nitrogen package?
Sizing to Your Requirement
Purity, flow and the conditions at your site determine what the package looks like. A typical range is 7 to 60 Nm³/h of nitrogen at 99 % purity with buffer vessels from 90 to 500 litres. Larger volumes are built as container plants.
What goes into the sizing: the purity required, the flow in continuous operation and at peak, the pressure at the point of use and the operating profile, that is whether the package runs around the clock or shift by shift. Then the starting point on site: the compressed air already available, the footprint, the ambient conditions and the question of whether headroom for a later extension should be planned in.
Typical applications: laboratories and mass spectrometry, tank blanketing in chemical processing, purging and pressure testing in oil and gas, inerting in aerospace, modified atmosphere packaging and bottling in food and beverage. Which size fits your demand is settled in the sizing.
For a quotation, purity, flow and the conditions on site are enough. Berg GaseTech sizes the package to those figures and states the components, the footprint, the connection ratings and the scope of supply.
Why Berg
Berg GaseTech designs and manufactures PSA nitrogen and oxygen generators, Made in Germany, for on-site gas generation that pays back in two to three years against liquid gas supply. With a complete package the engineering for the entire system comes with it: sizing, integration of the components, on-site commissioning, operator training and service.
For a complete package that is exactly the difference: whoever built the generator is answerable for the system around it as well. There is no interface between supplier and integrator and no debate about which component is at fault when purity or flow is off. You select the components to suit your requirements, and on request the entire package comes from the BERG Group. Standard filters keep the open wear parts market available to you after the purchase, and a service contract extends the standard three-year warranty to up to five years.
Frequently Asked Questions
A nitrogen generator is one component: the PSA unit that separates nitrogen from compressed air. A nitrogen generation package is the complete on-site system around that component: screw compressor, water separator, multi-stage filtration, refrigeration or adsorption dryer, the PSA generator itself, an N₂ buffer vessel and outlet pressure and purity regulation. The package arrives pre-assembled on a single skid; the generator on its own assumes that compressed air and treatment are already in place.
No. You can order the compressor through the BERG Group, supply a unit from another manufacturer, or use the compressed air already produced at your site. Each of these variants is agreed with Berg GaseTech beforehand, because the volume, pressure and quality of the compressed air have to suit the package. Depending on the starting point, a dryer or filters are added. In every case you receive a skid with air treatment, dryer, generator, buffer and regulation.
Yes. The PSA generator always comes from Berg GaseTech, and for every other component you are free. Existing or customer-supplied units are reviewed together beforehand and taken into the sizing. Sizing, assembly, commissioning and service of the entire package stay with Berg GaseTech in every case.
The plug-and-play skid is delivered pre-piped, pre-wired and factory-tested. On site, the package needs a power connection, a compressed-air supply (or its own compressor if ordered as part of the configuration) and a nitrogen take-off point. On-site commissioning is handled by Berg GaseTech and typically takes a fraction of the time of a comparable engineered installation.
The complete system sits on a single skid frame with an integrated forklift slot, so the unit can be moved and positioned with standard plant equipment. Site preparation is limited to a level industrial floor, an electrical connection at the central terminal point on the skid control panel and the nitrogen take-off piping to your point of use. No special foundation, climate-controlled enclosure or safety buffer zone is required for the package itself.
Every plug-and-play package is delivered with the complete engineering record: assembly layout drawing, P&I scheme, plant description, list of electric and electronic consumers, operation and maintenance manual, list of spare and wearing parts, wiring and terminal clamp diagrams, functions drawing and material evidence. Further documentation is available on request. NITROBERG® / OXYBERG® Plug-and-Play skid systems have completed EU Type Examination (Module B) under PED 2014/68/EU. Final CE marking is configuration-dependent and subject to completion of the applicable conformity-assessment procedure. All work, materials and equipment comply with applicable codes and standards in Germany (DIN, VDI/VDE, IEC, UVV) and optionally with ASME, ATEX, GL or BV after agreement.
Yes. The NITROBERG® generator at the heart of the package can be supplied under the OEM programme with customer branding, a customer-specific RAL colour, customer logo and manual, and customer software and HMI. Application-specific configuration of purity, flow, pressure and footprint is part of the engineering scope on every order, plug-and-play or otherwise.